Monday, December 26, 2016

Steering column - switches and wiring

This is the second part of my steering column switches and wiring post.

The switches were removed from the column mounting. The original stalks were cut off above the rubber gaitor locator towards the stalk end - see the photo below.
Cut stalk alongside an in-cut one
The end of the 'switch stalk' was then filed flat, drilled and tapped to take the replacement GD stainless stalks. The plastic flange that locates the rubber boot is at a slight angle, so the hole needed to be drilled to take account of this.
The plastic flange that the rubber boot is located on. Note that it is not 90 deg to the stalk
The new turned stalks were screwed in and a small amount of 'loctite' used to make sure they do not work loose. The column adjuster was fitted and a small grommet fitted to the leather to finish it off. This was glued to the leather to keep it in place.
New stalk fitted
The wires were connected to the column switches using the wiring diagram from GD. I will come on to the ignition switch later.
Wiring for column connectors
The wires have had female crimp connectors attached at the ends of the cut wires. Connectors are attached at the other end to link to the the dashboard loom using the block connector.
A switch with the wires connected
Don't push the switches fully home on the steering column at this stage, as they will need to be removed to install the dashboard.

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