Tuesday, October 01, 2019

Hood (part 1)

I removed the existing ‘wind wings’ from the screen stanchions to get them out of the way, keeping the hinges and fixings for later use on the side screens.

The two over-centre catch ‘keepers’ were fitted to each side of the screen (with the short countersunk screws supplied) using the two pre-tapped holes just above the top hole position of the wind wing hinge (don’t use longer screws or you may damage the screen). The keepers, and not the catches as stated in the instructions, fit to the screen stanchions.

Keeper fitted to stachion.
Make sure that the sun visor mountings are pointing down (I had put mine on facing up to gain height), if you want the bows to fit!

The sun visor bracket now points down (the correct way)
The two hood bows were trial fitted along the top of the screen, with the locating pegs towards the centre (they will only go on one way). The driver’s side bow was a very poor fit at the end, so needed quite a lot of time spent fettling and repainting to make it acceptable.

Bow side was poorly bent, so had to be reshaped for a better fit
Once this was done, the holes for the over-centre catches were then marked on to the ends of the bows, whilst the catches were in the closed position (not easy as the holes get covered by part of the catch!). The bows were removed and drilled with 2.3mm holes. The over-centre catch holes needed opening out a little to take the rivets. These were then fixed with the pop rivets supplied. The pop rivets were fixed from the outside of each bow. The backs protruded towards the screen surround, so were peened on the inside to reduce their height and any sharp edges removed.

Catch in place
Next I applied masking tape to the top of the glass and the front face of the chrome screen surround. This should help protect it from glue at a later stage. I marked the centre of the screen for later use too.

Screen taped and centre marked
On each bow I marked a line 4” (100 mm) from the bottom edge of the bow outside edge (the bit that goes down to the new keeper). The front face of each bow was then lightly sanded from the centre to the marked line. The un-sanded section will be seen when the hood is fitted, so this was not rubbed down. If you sand beyond this point, then you will need to re-paint this section of the bow.

Now for a cup of tea and a rest, before I tackle the next stage. Needed at my age!

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